The enclosure transforms this from a DIY project into something that actually looks like a real product. Your choice of material impacts durability, heat dissipation, ease of use, and aesthetics.

CNC Machining (Premium Choice)

Pros:

• High-grade aluminum = rugged, weatherproof, and built to last.
• Excellent heat dissipation.
• Allow threaded inserts for easy mounting.
• Supports laser markings for professional-looking labels.
• Available in different colors for a sleek finish.

Con:

• Expensive (but worth it if you want a pro-level build).

3D Printing (Budget Choice)

Pros:

• Much cheaper than CNC.
• Easy to reprint if damaged.
• Tough materials like PETG and ASA can handle the job.

Cons:

• Requires a 3D printer that can handle PETG/ASA.
• Not as durable — prone to warping in heat.
• Threads wear out fast (metal inserts help but require thicker design).
• No laser markings — stickers or prints won’t look as clean.

What I Did?

Easy: Printed first to test, then ordered CNC! - Best of both worlds.

Files & Ordering

Find all 3D (.STEP) files in my GitHub repository.

• Each version includes:
  • Box folder → 3D file + PDF with thread specs (for CNC).
  • Lid folder → 3D file + DXF file for laser marking.

Ordering CNC (Recommended)

• I used JLCPCB’s CNC service, but you can choose any manufacturer.
• Settings to choose:
  • Material: Aluminum 6061
  • Surface finish & color
  • Threads: Upload the PDF file
  • Laser markings: Upload the DXF file
• Choose the cheapest shipping option before submitting your order. This will request a quote (usually ready in 24 hours).

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Get Ready for the Next Step!

Next up: Drivers & Software. Let’s bring this beast to life!

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See you soon!
~The Bright Knight

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